On the 17th, in order to support the promotion and application of local industrial robots, both in industrial robotics companies and in the traditional manufacturing industries that use local industrial robots, Foshan is encouraging a potential market through a higher financial reward mechanism. vitality. Among them, if the local robot companies registered in Foshan meet the specified requirements, they will receive a one-off reward of 5 million yuan. At the same time, the government financial funds will also include the robot system application integration service companies that have settled in Foshan and the purchase of local robot products in Foshan. Traditional manufacturing enterprise.
It is understood that in the next three years, the demand for industrial robots in Foshan will reach 20,000 to 30,000 units. However, out of huge capital and cost pressures, there are currently not many enterprises in Foshan that have launched or plan to launch “machine substitutionâ€.
policy
Locally registered robotics company
Up to 5 million rewards
Up to now, Foshan has engaged in the research, development and production of industrial robots and intelligent equipment. There are about 100 companies involved in AGV, injection molding and welding robots, smart stamping robots and water cutting machines. In terms of industrial layout characteristics, the position of the industrial chain is dominated by system integration at the end, control software systems, and some key components. Enterprises engaged in the production of robot bodies are relatively lacking. In terms of enterprise scale, they are mostly under-scale enterprises and incubators.
The reporter learned from the Foshan City Bureau of Economics and Information Technology that financial support, talent introduction, and financial support are the main concerns of Foshan's intelligent robot companies during the start-up phase. In terms of financial support, the registered capital that is established in Foshan is foreign-funded enterprises with a foreign capital of US$5 million or a domestic capital of more than 30 million yuan and will be put into production within two years, and the annual tax revenue will be more than 10 million yuan. The government will give a one-off amount of 5 million yuan. Incentives for equipment enterprises or robot system application integration service companies that settled in Foshan and provide equipment manufacturing industry intelligent manufacturing upgrades or “machine substitution†solution services for local enterprises in Foshan, as long as it is determined that the total amount of the enterprise contract can be obtained each year. For a bonus of more than 10%, the maximum amount of a single enterprise award shall not exceed 1 million yuan. At the same time, the scope of obtaining financial support also includes the use of robot companies, Foshan local traditional manufacturing companies who purchase local industrial robot products, will also receive 10,000 yuan each, the highest not more than 200,000 yuan reward.
status quo
Robot systems integrate local companies
On April 16th, the reporter was informed in an interview on the entire industrial chain of Foshan intelligent robots that the robots produced in Foshan had a certain share both at home and abroad on the market, but they mainly focused on the local market and the domestic market. In the field of robots used by local companies, the main body of robots comes from foreign countries and the integration of robot systems. Local companies in Foshan are very popular.
Guangdong Lixunda Robot Systems Co., Ltd. (hereinafter referred to as “Lexunâ€) is a research and development enterprise of robot integrated systems in Foshan, which focuses on the application development and promotion of robots in general industry and the intelligentization of equipment for general industrial applications. automation. In product sales, 80% of products are sold to enterprises in the Pearl River Delta.
The reporter learned that Li Xunda entered the field of smart robots in 2010. In April this year, a robotic lion dance staged in the Lixunda company's workshop attracted many citizens. This lion, who was very characteristic of Lingnan, had also won the praise of Premier Li Keqiang when he participated in the National Exhibition on the Integration of Informatization and Industrialization. “This is not only a characteristic of Guangdong but also of Chinese characteristics.â€
According to the relevant person in charge of the Economic and Information Technology Bureau of Foshan City, compared with Dongguan, which has advantages in the application of electronic information robots, Foshan also has obvious advantages in the application of robots in the ceramic, woodworking, and glass industries. Take Lixun as an example, this company born in traditional metal products, polishing and grinding robot system has reached the national leading level. In the entire robot production, promotion, and application system, Lexus plays the role of giving the robot a pair of eyes so that the robot can see and touch things. In 2013, Lexon overcame the technical difficulties that European countries have been unable to solve in the spectacles frame polishing. This successful case is a good example of the superiority of Foshan local companies in the robotics industry.
Obstruct
"Machine Substitution" has obvious advantages but higher costs
On April 16th, in the factory area of ​​Guangdong Meizhi Refrigeration Equipment Co., Ltd. (hereinafter referred to as "Mezhi Company") located in Shunde, there were few workers in the finale workshop, and instead they were some intelligent robots. In the summer of this workshop, the temperature in the workshop was as high as 36-40 degrees Celsius. It was dirty and tired. It was the general impression of the workers in the finale workshop. Nowadays, these hard work are basically done by robots, and workers only need to operate robots on the side.
Right now, the structural "labor shortage" has become a chronic problem that has plagued many cities in China. Foshan is no exception. The realization of "machine substitution" provides a way out for solving this problem. The reporter learned from the Foshan City Bureau of Economics and Information Technology that in the case of the glaze industry, a worker-operated industrial robot spray glaze system can replace eight industrial workers. In 2013, the average worker’s salary in Foshan was 3,500 yuan per month. According to calculations, a single glaze spray process can save the company about 300,000 yuan in labor costs a year.
In terms of work quality, “machine substitution†makes the product quality more reliable and stable. When Guangdong Yingao Kitchenware Co., Ltd. used manual production in the past, only 60% of the product's first-pass rate was industrial robots, and the product's first time pass rate reached 90%. In terms of improving work efficiency and improving the work environment, "machine substitution" is even more obvious. According to Yuan Xiaoyun of Li Xunda Corporation, if the use of artificial labor, two ordinary workers can only complete one task a day. If only robots work, one can complete one, and one can complete at least 20 a day. The amount of tasks. The working environment of the ceramic industry has always been rather harsh and it is one of the industries with high incidence of pneumoconiosis. In recent years, Gaoming Faen Sanitary Ware Co., Ltd. has continuously invested robots into the production line, which has reduced the labor intensity of employees and also improved the working environment for workers.
Xie Guogao, deputy director of the Bureau of Economics and Information Technology of Foshan City, revealed that in recent years, the demand for industrial robots in Foshan has grown at an annual rate of 40%. In the next three years, the demand for industrial robots in the Foshan market will reach 20,000 units. The advantages of “machine substitution†and huge market demand have become a reality, but the questionnaire survey conducted by the Economic and Information Technology Bureau of Foshan shows that there are fewer companies that have pushed or plan to implement “machine substitutionâ€. It is fundamentally subject to the pressure of funds and costs.
It is understood that the current modern equipment replacement cycle is generally 2 to 3 years, and companies generally require the cost of technological transformation within 1 to 2 years, so the financial pressure is obvious. In the case of Li Xunda, the company’s product prices generally range from 300,000 to 2 million yuan. Apart from the fact that some projects are able to make returns within a hundred days, they usually take 3 to 5 years to get a return.
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