Matsuura Machinery Co., Ltd. made a significant announcement on April 12, 2006, during the "Mold Processing Technology Exhibition (INTERMOLD2006)" held at "Index Osaka." The company introduced its latest innovation, the "CUBLEX-25," a new composite processing machine. This development marks a major step forward in multi-tasking machining by integrating a grinding function into a traditional turning machine. As a result, this single machine can now handle both cutting/turning and grinding processes, streamlining production and improving efficiency.
The CUBLEX-25 is based on the same structure as a 5-axis control machine tool (MC). However, it introduces a spinner function, enhancing its versatility. The spindle side of the rotating tool can move along the X, Y, and Z axes, while the workpiece table features B and C axes for rotation. This allows for simultaneous 5-axis milling, as well as precise rotary cutting comparable to both horizontal and vertical rotary tables.
A key feature of the CUBLEX-25 is the direct drive motor (DD motor) on the C axis, which enables a maximum speed of 3,000 rpm. This high-speed capability is essential for achieving efficient grinding operations. During grinding, the spindle and C axis rotate in opposite directions. With the spindle reaching up to 15,000 rpm, the relative rotational speed between the spindle and the C axis can reach 18,000 rpm. This high-speed rotation allows for precise and effective grinding of the workpiece.
Coolant is used not only during cutting and turning but also during the grinding process, ensuring optimal performance and tool longevity. Although the machine was not on display at the exhibition, Matsuura showcased sample workpieces that demonstrated the machine’s capabilities. These samples were cylindrical in shape, with complex geometries, including ground tapered inner surfaces. Additionally, the outer "mouth" portion and inner characters were processed using five-axis technology, while the inner grooves were created through rotary cutting.
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