The plant integrates all of its main functional parts onto a trailer. At the weigh hopper, the ingredients are collected and electronically weighed. Raised up by the lifter, the ingredients are then sent into the mixer for sufficient blending. Thanks to the trailer, the plant can be conveniently transferred to other job sites. It is easy to install and use.
The modular design without foundation and commissioning enables convenient and quick installation. It only takes three to five days from installation to run the plant. All necessary facilities such as: control room, laboratory, and maintenance room are equipped. Cost-effective. An ideal choice for engineering. To be convenient for long distance transportation, the mixing plant can be divided into several standard modules and then packed into containers. It has been applied for the National Invention Patent and has been accepted. The application no. is 200810172273.9.
Technical characteristics of mobile mixing plant:
1. Adopt twin-shaft compulsory concrete mixer as the assorted mixer, which has obvious characteristics like fast mixing, wide mixing range, and good quality concrete, etc., to satisfy the customers' requirement.
2. Adopt the technology of "click to supplement", which has been awarded the national patent (Patent No. ZL200520022852.7), to ensure the accuracy of dynamic measurement no more than +/-1%.
3. Adopt additive weighing scale pneumatic conveying equipment, applied for national patent, to measure and convey additives, which completely avoid the quality accident caused by the failure of additive system.
4. Assemble two suits operating devices (touch-screen and computer), and can be operated manually, semi-automatically, and automatically, which ensures the working reliability.
5. The fully accounted concrete technology enables perfect functions like: unique ratio deposit, self compensation of aggregates drop, scale-owing, alarming and revising of scale, on-line modifying formula, data saving and query, and report-print and so on.
6. Used pre-debugged air plugs to ensure quick installation and commissioning.
Features of belt conveyor concrete batching plant
Combining our domestic construction situation, we designed the belt conveyor concrete batching plant. It adopts the world popular quick installation modular structure, efficient imported concrete mixer, computerized controlled system, and environment friendly design. This series of concrete batching plant is mainly used for projects like bridge, water conservancy, airport, dock, and premixed concrete product factories where large quantity of concrete is needed.
Aggregates batcher
1. The batcher, with 3-5 aggregate hoppers, can be designed as per customer's requirements. There are independent weighing hoppers and belt conveyor under the aggregate hoppers that could be designed as steel structure type, underground and half-underground types. The aggregates can be fed into the aggregate hoppers by wheel loader or belt conveyor;
2. The hopper discharging gates and discharging speed are controlled by computer via cylinder. After weighing, the aggregates will be conveyed to the transitional hopper above the mixer.
3. Each of the aggregate is weighed individually, the weighing accuracy is guaranteed. The accuracy of aggregate proportional ratio is realized through computer controlled system which automatically adds the aggregates if there is a shortage of them, it also warns us if the aggregates are overweight.
Aggregate conveyor
1. The weighed aggregates are conveyed into the transitional hopper by belt conveyor. We can use trough belt conveyor to save place.
2. The closed aggregates belt conveyor are designed to protect the machine and enable the plant to work under all-weather condition.
Mixing tower
1. Modern modular structure designed mixing tower. All parts of the mixing tower are connected by bolt and nuts structure. It is easy and fast to install and dismantle the whole plant.
2. It is equipped with maintenance and repair platforms and stairs.
3. Closed structure design, closed aggregate belt conveyor and external 360 degree lighting enable the all-weather operation.
Water and liquid weighing
1. Water weighing and supplying are controlled by precise weighing sensor, pneumatic butterfly valves, and spherical valves, which guarantee the weighing accuracy;
2. The pressurized water by water pump can spray out and mix with the materials rapidly in the mixer, it can also wash the mixer thoroughly at the same time;
3. The liquid additive weighing system, with weighing sensor has unique leakage-proof device. The liquid additive is mixed with water and sprayed out in the mixer;
Cement and fly ash weighing and conveying
1. Cement and fly ash are stored in cement silos, conveyed to transitional hopper by screw conveyor, weighed by high-precision weighing sensor, controlled by computer.
2. The weighing hopper will discharge the cement and fly ash into the mixer by opening the pneumatic butterfly valve, when the weight reaches the set perimeter and the computer will stop the screw conveyor.
Control system
1. Automatic and manual control are available;
2. Dynamic display of the production process and monitoring in real time;
3. Saving the data of production parameters in the computer, printing of the daily, monthly and yearly statistic reports of production.
4. Weighing accuracy: automatically re-feeding if there is a shortage of aggregate and warning if the aggregates are overweight.
| Model | YHZS25A |
| (m3/h) Max theory productivity | 25 |
| Mixer | JS500 |
| (m3) Storage hopper capacity | 4×3.5 |
| (/)(mm) Maximum size of aggregate | 60/80 |
| (m) Discharge height | 3.8 |
| (m) Charge height | 3.1 |
| (%) Aggregate measuring accuracy | ±2 |
| (%) Cement measuring accuracy | ±1 |
| (%) Fly ash measuring accuracy | ±1 |
| (%) Water measuring accuracy | ±1 |
| (%) Additive measuring accuracy | ±1 |
|
(kw) Power of supply (kw) |
62 |
|
AC(V)/(HZ)() Power voltage (V) /frequency (HZ)(optional) |
AC380/50 |
|
(m3/h) Water flow((m3/h) |
6 |
| Model | YHZS40 |
| (m3/h) Max theory productivity | 40 |
| Mixer | JS750 |
| (m3) Storage hopper capacity | 2×4 |
| (/)(mm) Maximum size of aggregate | 60/80 |
| (m) Discharge height | 1.7-3.8 |
| (m) Charge height | 2.9 |
| (%) Aggregate measuring accuracy | ±2 |
| (%) Cement measuring accuracy | ±1 |
| (%) Fly ash measuring accuracy | ±1 |
| (%) Water measuring accuracy | ±1 |
| (%) Additive measuring accuracy | ±1 |
|
(kw) Power of supply (kw) |
61 |
|
AC(V)/(HZ)() Power voltage (V) /frequency (HZ)(optional) |
AC380/50 |
|
(m3/h) Water flow((m3/h) Â |
9 |
|
(kg)() Total weight(kg) (not include the cement silo and screw conveyor) |
18000 |
| Model | YHZS75 |
| (m3/h) Max theory productivity | 75 |
| Mixer | JS1500 |
|
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