ZL-A Type Electric Lining Machine for Induction Furnace
Features: The ZL-A type electric lining machine is specifically designed to meet international standards and is widely used in foreign markets. It is primarily intended for the installation of small intermediate frequency electric furnace linings, ensuring a strong and compacted structure through advanced vibration technology.
Working Principle:
The machine is mainly used for dry lining materials. It operates by utilizing the vibration force generated by an eccentric wheel driven by a motor. This vibration is transmitted through the furnace lining and wall vibration plate to the gravel material, pressing it tightly and expelling air to achieve a high density filling effect. This ensures a durable and well-compacted furnace lining.
Structure Overview (Spare Parts):
The electric furnace building machine consists of a vibrating unit and specialized furnace building tools. These tools include a furnace bottom plate, furnace wall vibration plate, tamping fork, and flat spatula, all of which contribute to efficient and precise lining work.
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Type |
Rated Power (W) |
Rated Voltage (V) |
Rated Frequency (Hz) |
Vibration Frequency (R/min) |
Rated Vibration Force (N) |
Insulation |
ZL-A |
150 |
380V/220V Three-Phase |
60 |
2900 |
0–2000 |
B-IP 65 S1 INS. CLF |
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Advantages and Key Features:
Advantages:
Casen electric furnace building machines are equipped with imported Italian low-power three-phase vibration motors that operate at a frequency of 2900 revolutions per minute, 50 Hz, and provide a vibration force ranging from 1000 to 2000 N, capable of generating up to 0.3–0.5 MPa of pressure. The use of aluminum shells for all motors reduces weight and improves portability, making operation easier for workers. These machines not only move vertically but also allow for local rotation and tilting within the furnace, enhancing flexibility and efficiency.
Key Features:
Traditionally, furnace lining was done manually by multiple workers, often requiring four or five people and taking around 12 hours to complete. The introduction of the electric furnace building machine has revolutionized this process. Compared to manual methods, the machine significantly reduces labor requirements—only one or two workers are needed—and dramatically shortens the construction time. With proper training, the lifespan of the machine can be increased by up to 10%, and even more if experienced operators are involved. This makes the lining process faster, more consistent, and more cost-effective.
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Packaging & Shipping
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Delivery:
The product is typically shipped via sea container or truck, depending on the customer's preference and destination. All units are securely packed in wooden boxes to ensure safe transportation and protection during transit.
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