Localized first automatic winder production line to achieve trial operation

The automatic winder is the most technologically advanced textile machinery, and is known as the jewel in the crown of textile machinery. With the expansion of the demand for high-grade textiles, the automatic winder has become a necessary equipment for textile mills, and has a very broad market prospect. However, due to the complicated structure of the automatic winder and the difficulty in manufacturing, only Germany and Italy are currently available. And three countries in Japan can independently develop mass production automatic winders.

In order to meet the needs of textile mills to produce jointless yarns, in the early 1990s, Pacific Electromechanical Shanghai Second Textile Machinery Co., Ltd. introduced the technology of the German Schlafhorst Group and cooperated with them to produce AC238 automatic winder. However, with the German Schlafhorst company developed a new generation of automatic winder and pushed to the Chinese market, the cooperation between Pacific Electromechanical Shanghai Second Textile Machinery and German Schlafhorst did not achieve the expected results.
In cooperation with Schlafhorst in Germany, Pacific Electromechanical Shanghai Second Textile Machinery not only acquired technology and experience, but also realized that it must be based on independent innovation and develop an automatic winder with independent intellectual property rights. Changing "Made in China" to "Created in China" can fundamentally get rid of the passive situation.
Since 1999, Pacific Electromechanical Shanghai Second Textile Machinery has started to design and manufacture the EJP438 automatic winder with independent intellectual property rights.
The development of the EJP438 automatic winder was aimed at the highest level in the world at the beginning. It adopts advanced technology such as sensing technology, high integration of microelectronic technology and direct drive of special motor to realize the modular design of the ingot unit. After four years of hard work, in September 2003, the first self-designed, automatic automatic winder with independent intellectual property rights passed the production appraisal. Pacific Electromechanical Shanghai Second Textile Machinery was able to design and produce automatic winder by itself. The ranks of enterprises.

Since 2003, Pacific Electromechanical Shanghai Second Textile Machinery has started the preparation of commercial mass production of automatic winder, and has set up a winder workshop with design, technology, external procurement and assembly, and produced several The prototype was tested in several winding mills in China. In the field comparison with similar equipment in Germany, Italy, Japan and other countries, the EJP438 automatic winder has been fully affirmed by users. EJP438 automatic winder 23.6tex, 14.75tex and 7.735tex varieties of pure cotton and polyester-cotton blended yarn, the machine efficiency is 98%, the success rate of three splicing is 100%, and the success rate of one splicing is 95%. The fixed length average error is 0.9%, and the fixed length coefficient of variation CV% is less than 1%.

The EJP438 automatic winder has been favored by customers at recent international textile machinery exhibitions. Especially at the Shanghai International Textile Machinery Exhibition in 2006, many customers are competing to purchase prototypes.

Now Pacific Electric and Shanghai Second Textile Machinery has formed the capacity to mass produce EJP438 automatic winder. The work specification for arranging all production activities with assembly process is playing an active role. Modular design and sophisticated assembly ensure product consistency, stability and reliability. An EJP438 automatic winder production line is in trial operation, and there will be a small-volume product supply market by the end of the year.
According to Li Peizhong, president of Pacific Electromechanical Group and general manager of Shanghai Second Textile Machinery, at the Beijing International Textile Machinery Exhibition in October 2006, he could sign a contract for the sale of EJP438 automatic winder with customers. At least in 2007. 100 EJP438 automatic winders.

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